Arc-machines 205 WDR Manuel d'utilisateur

Part No. 740108 Revision J Model 205 Tube Welding Power Supply Operator’s Manual

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 6666 OUTPUT POWER Straight polarity, constant current DC regulation intended for GTAW welding o

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 7777 2.4 PROGRAMMABLE AND OPERATIONAL FUNCTIONS SINGLE ENTRY FUNCTIONS FUNCTION RANGE PREPUR

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 8888 3.0 INITIAL SETUP This manual is intended to assist users of this equipment in set up

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 9999 USB - USB port. Devices should not be left plugged in while welding. REMOTE - Remote con

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 10101010 3.2 INSPECTION The Model 205 is shipped with a variety of peripheral equipment such a

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 11111111 3.3 POWER CONNECTION To avoid severe equipment damage ensure that the Model 205 powe

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 12121212 3. The arc gas is controlled by a solenoid and flow sensor in the Model 205. Attach

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 13131313 3. Insert the two coolant line quick-disconnect fittings on the pig-tail into the mat

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 14141414 5. Insert the two coolant line quick-disconnect fittings on the adapter cable into th

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 15151515 Fig. 2 Hookups for Liquid Cooled Weldheads

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L i INTRODUCTION he Model 205 is a power source and controller for automatic orbital tube welding

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 16161616 3.6 MODEL 205 TO EXEL ROTOR DRIVER HOOK UP Always turn the power supply off before ma

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 17171717 3.7 MODEL 205 TO M21 WELDHEAD HOOK UP Always turn the power supply off before making

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 18181818 4.0 OPERATION Operation covers those steps that must be taken to enter a weld

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 19191919 • WELD SEQUENCE AND LEVELS – A weld schedule is started by manually initiating Sequen

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 20202020 4.2 INITIAL POWER ON Before proceeding with POWER ON it is EXTREMELY important to hav

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 21212121 4.3 SET-UP FUNCTIONS The SET UP screen is used for the initial configuration of the p

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 22222222 2. SUPERVISOR: A Supervisor may load and run any weld schedule. In addition, a Supe

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 23232323 LANGUAGE UPDATE Customizing a pre-programmed language or creating a language from a pr

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 24242424 Add a language from External Memory: 1. Insert a USB memory stick in the Model 205 US

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 25252525 4.44.44.44.4 OPENING THE LAST WELD SCHEDULEOPENING THE LAST WELD SCHEDULEOPENING T

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L iiiiiiii Revision History Rev ECO No. Change Description Date Appr. A N/A Initial release

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 26262626 Note Use the UP or DOWN arrows to find additional weld schedules. Note You may search

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 27272727 2. From the RUN screen press SCHEDULE. 3. The first parameters displayed are the SI

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 28282828 Multi-Level Parameters: Associated Data Parameters: 4. Select each field to be modi

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 29292929 Note If the +1% or -1% button is pressed on the Multi Level screen the Primary Amps wi

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 30303030 4.7 COPY A WELD SCHEDULE The Model 205 has the ability to make a copy of a weld sched

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 31313131 • View Weld Schedules Stored On a USB Stick 1. Insert a USB memory stick into the US

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 32323232 • Copy one or all weld schedules from a USB memory stick to the Model 205 Library 1.

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 33333333 4.8 CREATE A WELD SCHEDULE The Model 205 provides two versions of manual weld schedul

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 34343434 6. The welding parameters may now be entered manually by selecting either MANUAL MUL

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 35353535 • Auto S3 – this version of automatic programming will generate a single-level progra

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L iiiiiiiiiiii Table of ContentsTable of ContentsTable of ContentsTable of Contents INTRODUCTI

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 36363636 If an adjustment to the weldhead’s calibration potentiometer is required the screen wi

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 37373737 6. The Model 205 features a WELD/TEST button. In the TEST mode the unit will allow f

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 38383838 9. Once the operator manually presses the START button the following events will occu

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 39393939 Note The electrode rotation direction is a Single Entry function and cannot be progra

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 40404040 4.114.114.114.11 WELD DATA RECORDINGWELD DATA RECORDINGWELD DATA RECORDINGWELD

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 41414141 • Record Weld Data 1. Press RUN to return to the Weld screen. 2. Toggle WELD/TEST t

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 42424242 3. Press EXPORT WDR FILE to select a WDR file and an export destination. 4. Press O

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 43434343 5.0 MAINTENANCE AND TROUBLE-SHOOTING Always disconnect the AC power cable from the lin

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 44444444 Always keep the protective boots and dust caps on all connectors and fittings until ca

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 45454545 5.2 CURRENT OUTPUT CALIBRATION This procedure is intended for calibration/

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 1 Electrical Hazard 1.0 SAFETY PRECAUTIONS The Model 205 is intended to be used only with AMI o

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 46464646 PROCESS A weld schedule is required for calibration and will need to be created the fi

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 47474747 3. From the HOME screen press SETUP 4. From the SETUP screen press ADVANCED.

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 48484848 Note To prevent unauthorized personnel from accessing the calibration feature a tempo

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 49494949 8. The START button is located in the upper right corner of the screen. Once you hav

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 50505050 5.3 TROUBLESHOOTING The Model 205 has the ability to monitor certain functions. If t

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 51515151 If there is no problem with the source or with the hoses and their connections then an

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 52525252 6.0 OPTIONS The following are installation and operation instructions for Mod

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 53535353 PHYSICAL CONSTRUCTION MATERIAL Aluminum cabinet/Polyethylene tank HEIGHT 6.25 inches

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 54545454 6.2 OPTIONAL REMOTE PENDANT • Allows for the remote START/STOP of a weld sequence, J

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 55555555

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 2222 All AMI Power Supplies contain a “bleeder” circuit to ground any residual potential after

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 3333 1.2 WARNING LABEL DEFINITIONS The table below contains caution and warning labels for the

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 4444 MOVING PARTS - Keep hands and fingers clear of fans, gears, rotors, wire feed, rotation

M O D E L 2 0 5 O P E R A T O R ’ S M A N U A L 5555 2.0 SPECIFICATIONS These specifications pertain the to Model 205 power supply only. For w