MODEL 415 OPERATION MANUAL Document No. 740084 Revision N
Model 415 Operation Manual Document No. 740084 Revision N 53. RF PROTECTION AMI policy is to comply with the IEC (and thus FCC) regulations.
Model 415 Operation Manual SECTION II - SPECIFICATION The following contains only general specifications about the M-415 Power Supply. More det
Model 415 Operation Manual Document No. 740084 Revision N 72. INPUT POWER, DETAIL - The M-415 can have 1 of 3 operating ranges: Voltage
Model 415 Operation Manual Document No. 740084 Revision N 82.2 CURRENT OUTPUT NOTE The following specifications will, in many cases, reference
Model 415 Operation Manual Document No. 740084 Revision N 9 3. Motor Output Current Limit - User defined by weld head type in increments of
Model 415 Operation Manual Document No. 740084 Revision N 10 5. Cerriated or Thoriated Electrodes with conventional grinds. 6. Ca
Model 415 Operation Manual Document No. 740084 Revision N 11SECTION III - INSTALLATION 3.0 INSTALLATION, GENERAL The Model 415 Power Supply is
Model 415 Operation Manual 4. Operator Pendant (see Figure 1, Item 5) 1. For the remainder of this manual this will be called the RP Penda
Model 415 Operation Manual CAUTION If antifreeze needs to be added, use only pure Ethylene Glycol. Commercial antifreezes (such as Presto
Model 415 Operation Manual Document No. 740084 Revision N 14
Model 415 Operation Manual NOTICE This document and the information contained herein is the property of Arc Machines, Inc. It is proprietary and
Model 415 Operation Manual INTERNATIONAL TRANSFORMER TERMINAL JUMPER SET UP 200 VOLT TERMINAL JUMPER SETTINGS 6 5 4 3 2 Document No. 740084 Re
Model 415 Operation Manual Document No. 740084 Revision N 16 3.5 OPERATORS PENDANT CONNECTION The Model 415 is supplied (standard) to operat
Model 415 Operation Manual 3. Ground (work) Cable, 50 feet (15.2 meter)- (see Figure 1, Item 9) Items 1 and 2 are always connected to the 1
Model 415 Operation Manual 7. At this point, operations can begin. NOTE After the system is turned on, and cabling is connected for the fir
Model 415 Operation Manual Document No. 740084 Revision N 19
Model 415 Operation Manual Document No. 740084 Revision N 20
Model 415 Operation Manual Document No. 740084 Revision N 21SECTION IV - SYSTEM FUNCTIONS 4.0 INTRODUCTION The M-415 is intended for use wi
Model 415 Operation Manual Document No. 740084 Revision N 2216. BACKGROUND AVC - Sets the Arc Voltage value in each level during the BACKGROUND
Model 415 Operation Manual Document No. 740084 Revision N 23 3. Wire Slope - During the period of Wire Feed Stop Delay the Wire will be sloping
Model 415 Operation Manual Document No. 740084 Revision N 24 11. TVL MODE - Allows operator to change Travel Direction or turn Travel OFF. 12.
Model 415 Operation Manual Document No. 740084 Revision N ii EFFECTIVITY Features and operation of the Model 415 are derived mostly
Model 415 Operation Manual Document No. 740084 Revision N 25 1. Standard 6 function analog output connector for chart recorders (Amps, Trave
Model 415 Operation Manual Document No. 740084 Revision N 26 5. TRAVEL START DELAY - Rotation of the arc should not occur in most cases, until
Model 415 Operation Manual Document No. 740084 Revision N 27 OFF = Will prevent rotation from occurring. CONT = Runs the travel at the
Model 415 Operation Manual Document No. 740084 Revision N 28 17. LEVEL 1 IN DWELL TIME - The amount of time the oscillator will stay
Model 415 Operation Manual Document No. 740084 Revision N 29
Model 415 Operation Manual SECTION V - OPERATION 5.0 INTRODUCTION Operation covers those steps that must be taken to actually perform a weld.
Model 415 Operation Manual Document No. 740084 Revision N 31All personnel must be aware of the location of hazardous voltage-carrying conductors
Model 415 Operation Manual Document No. 740084 Revision N 32 POS. NEG. R9
Model 415 Operation Manual 3. The Weld Current calibration schedule will be run in WELD Mode and will contain the following: Onelevel Functio
Model 415 Operation Manual Document No. 740084 Revision N 34 2. Set the System Mode to WELD. Press Sequence Start. 3. The DMM should
Model 415 Operation Manual Document No. 740084 Revision N iii TABLE OF CONTENTS SECTION
Model 415 Operation Manual 5.7 ARC VOLTAGE CONTROL (AVC) CALIBRATION NOTE A weld sche
Model 415 Operation Manual Multilevel Level 1 Functions Pri Amps 200 Bck AVC 10.0 Bck Amps 200 Pulse Mode OFF Pri AVC 10.0
Model 415 Operation Manual Document No. 740084 Revision N 37 2. To manually calibrate the user will need to have a Weld Schedule in the Libr
Model 415 Operation Manual Document No. 740084 Revision N 385.10 WELD HEAD WIRE FEED CALIBRATION NOTE Once a weld head has had its Wire Feed
Model 415 Operation Manual Document No. 740084 Revision N 395.11 SYSTEM SECURITY 1. SECURITY LEVELS Authorization and access to the CREAT
Model 415 Operation Manual 7. At this time you should also decide whether or not everyone should logon or if you want to allow a certain
Model 415 Operation Manual Document No. 740084 Revision N 41 CAUTION Always disconnect the input power cable from the junction box or wall-p
Model 415 Operation Manual Document No. 740084 Revision N 42 4. SENSOR 1, 2, - These faults must be turned on and set up by the user. Contact
Model 415 Operation Manual Document No. 740084 Revision N 43 3. The M-415 is shipped new in a re-usable shipping container. This container sh
Model 415 Operation Manual Document No. 740084 Revision N 44 4. A List Box will appear that contains every individual line of text contained
Model 415 Operation Manual Document No. 740084 Revision N ivTABLE OF CONTENTS SECTION
Model 415 Operation Manual Document No. 740084 Revision N 45 You will now be able to follow the steps of 5.17.1 (Selecting a Language) to
Model 415 Operation Manual Document No. 740084 Revision N 46 1. Add a servo – Select "Edit" and then select "Add Servo"
Model 415 Operation Manual Preferences can also be used to change the order that they appear on the screen. To set prefer
Model 415 Operation Manual Document No. 740084 Revision N 48 CR2032 Battery Figure 7 SBC84710 Motherboard Replace the battery Replac
Model 415 Operation Manual SECTION I - INTRODUCTION 1.0 INTRODUCTION This manual is intended to assist users of this equipment in set-up and basi
Model 415 Operation Manual WARNING: Magnetic Fields from High Currents can affect pacemakers. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR
Model 415 Operation Manual WARNING: AMI factory training is essential for all Welding Operators and Maintenance Technicians who operate AMI equip
Model 415 Operation Manual Document No. 740084 Revision N 4 6. Before operating, insure that the M-415 has adequate air flow. Do not rest
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